John-deere stx38 User Manual Page 74

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3 - 42
4/23/97
REPAIR
ENGINE
ANALYZE PISTON RING WEAR
Rin
g
s of the wron
g
size or rin
g
s havin
g
improper end
g
ap will not conform to the shape of the c
y
linder. This
results in hi
g
h oil consumption and excessive blowb
y
.
Rin
g
end
g
aps should be sta
gg
ered on the piston
durin
g
installation. End
g
aps in ali
g
nment can also
cause oil consumption and blowb
y
.
Li
g
ht scuffin
g
or scorin
g
(
A
)
of both rin
g
s and piston
occurs when unusuall
y
hi
g
h friction and combustion
temperatures approach the meltin
g
point of the piston
material.
When this condition exists, it is due to one or more of
the followin
g
probable causes:
1. Dirty cooling shroud and cylinder head.
2. Lack of cylinder lubrication.
3. Improper combustion.
4. Wrong bearing or piston clearance.
5. Too much oil in crankcase causing fluid friction.
The en
g
ine operatin
g
at abnormall
y
hi
g
h temperatures
ma
y
cause varnish, lac
q
uer, or carbon deposits
(
B
)
to
form in the piston
g
rooves makin
g
the rin
g
s stick.
When this happens, excessive oil consumption and
blowb
y
will occur.
En
g
ine overheatin
g
and rin
g
stickin
g
is usuall
y
caused
b
y
one or more of the followin
g
:
1. Overloading.
2. Incorrect ignition timing.
3. Lean fuel mixture.
4. Dirty cooling fins.
5. Incorrect oil.
6. Low oil supply.
7. Stale fuel.
Vertical scratches
(
C
)
across the piston and rin
g
s are
due to an abrasive in the en
g
ine. Abrasives ma
y
be
airborne, ma
y
have been left in the en
g
ine durin
g
overhaul or ma
y
be loose lead and carbon deposits.
When this condition exists, check for one or more of
the followin
g
:
1. Damaged, collapsed, or improperly installed air
filter.
2. Loose connection or damaged gasket between air
cleaner and carburetor.
3. Air leak around carburetor-to-cylinder block gasket.
4. Air leakage around throttle shaft.
5. Failure to properly clean cylinder bore after
reconditioning engine.
Abrasive particles in en
g
ine oil cause scratches on side
rails
(
A
)
of oil control rin
g
. If inner spacer
(
B
)
of oil
control rin
g
is worn or distorted it ma
y
cause:
• Increased or hi
g
h oil consumption.
• Increased deposits in combustion chamber.
• Stickin
g
compression rin
g
s.
ANALYZE PISTON WEAR
DETONATION—
Detonation is uncontrolled combustion
(
A
)
caused b
y
excessive temperature and pressure in the combustion
chamber. Commonl
y
called carbon knock, spark
knock, or timin
g
knock; detonation occurs when the
extremel
y
hot, over-compressed, fuel-air mixture
i
g
nites spontaneousl
y
—causin
g
a second burn point
durin
g
the normal i
g
nition c
y
cle. This second burn then
collides with the spark plu
g
induced burn
(
B
)
, causin
g
a
loud explosion and extreme shockwave.
M29943
A
M29944
C
B
B
A
M38101
A
M58335
B
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