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4/23/97
REPAIR
ENGINE
ANALYZE PISTON RING WEAR
Rin
s of the wron
size or rin
s havin
improper end
ap will not conform to the shape of the c
linder. This
results in hi
h oil consumption and excessive blowb
.
Rin
end
aps should be sta
ered on the piston
durin
installation. End
aps in ali
nment can also
cause oil consumption and blowb
.
Li
ht scuffin
or scorin
A
of both rin
s and piston
occurs when unusuall
hi
h friction and combustion
temperatures approach the meltin
point of the piston
material.
When this condition exists, it is due to one or more of
the followin
probable causes:
1. Dirty cooling shroud and cylinder head.
2. Lack of cylinder lubrication.
3. Improper combustion.
4. Wrong bearing or piston clearance.
5. Too much oil in crankcase causing fluid friction.
The en
ine operatin
at abnormall
hi
h temperatures
ma
cause varnish, lac
uer, or carbon deposits
B
to
form in the piston
rooves makin
the rin
s stick.
When this happens, excessive oil consumption and
blowb
will occur.
En
ine overheatin
and rin
stickin
is usuall
caused
b
one or more of the followin
:
1. Overloading.
2. Incorrect ignition timing.
3. Lean fuel mixture.
4. Dirty cooling fins.
5. Incorrect oil.
6. Low oil supply.
7. Stale fuel.
Vertical scratches
C
across the piston and rin
s are
due to an abrasive in the en
ine. Abrasives ma
be
airborne, ma
have been left in the en
ine durin
overhaul or ma
be loose lead and carbon deposits.
When this condition exists, check for one or more of
the followin
:
1. Damaged, collapsed, or improperly installed air
filter.
2. Loose connection or damaged gasket between air
cleaner and carburetor.
3. Air leak around carburetor-to-cylinder block gasket.
4. Air leakage around throttle shaft.
5. Failure to properly clean cylinder bore after
reconditioning engine.
Abrasive particles in en
ine oil cause scratches on side
rails
A
of oil control rin
. If inner spacer
B
of oil
control rin
is worn or distorted it ma
cause:
• Increased or hi
h oil consumption.
• Increased deposits in combustion chamber.
• Stickin
compression rin
s.
ANALYZE PISTON WEAR
DETONATION—
Detonation is uncontrolled combustion
A
caused b
excessive temperature and pressure in the combustion
chamber. Commonl
called carbon knock, spark
knock, or timin
knock; detonation occurs when the
extremel
hot, over-compressed, fuel-air mixture
i
nites spontaneousl
—causin
a second burn point
durin
the normal i
nition c
cle. This second burn then
collides with the spark plu
induced burn
B
, causin
a
loud explosion and extreme shockwave.
M29943
A
M29944
C
B
B
A
M38101
A
M58335
B
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