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Specifications
OURGP11,0000089 –19–27JUL06–1/2
General OEM Engine Specifications
ITEM 4045DF270 4045TF270 4045TF/HF275 4045HF475 6068TF/HF275 6068HF475
Number of Cylinders 4 4 4 4 6 6
Bore 106 mm 106 mm 106 mm 106 mm 106 mm 106 mm
(4.19 in.) (4.19 in.) (4.19 in.) (4.19 in.) (4.19 in.) (4.19 in.)
Stroke 127 mm 127 mm 127 mm 127 mm 127 mm 127 mm
(5.0 in.) (5.0 in.) (5.0 in.) (5.0 in.) (5.0 in.) (5.0 in.)
Displacement 4.5 L 4.5 L 4.5 L 4.5 L 6.8 L 6.8 L
(276 cu in.) (276 cu in.) (276 cu in.) (276 cu in.) (414 cu in.) (414 cu in.)
Compression Ratio 17.6:1 17.0:1 17.0:1 17.0:1 17.0:1 17.0:1
Aspiration Natural Turbocharged Turbocharged Turbocharged Turbocharged Turbocharged
Engine Firing Order 1-3-4-2 1-3-4-2 1-3-4-2 1-3-4-2 1-5-3-6-2-4 1-5-3-6-2-4
Valves Per Cylinder 1 Intake 1 Intake 1 Intake 2 Intake 1 Intake 2 Intake
1 Exhaust 1 Exhaust 1 Exhaust 2 Exhaust 1 Exhaust 2 Exhaust
Valve Clearance (Cold)
Intake (Checking) 0.31-0.38 mm 0.31-0.38 mm 0.31-0.38 mm 0.31-0.38 mm 0.31-0.38 mm 0.31-0.38 mm
(0.012-0.015 in) (0.012-0.015 in) (0.012-0.015 in) (0.012-0.015 in) (0.012-0.015 in) (0.012-0.015 in)
Exhaust (Checking) 0.41-0.48 mm 0.41-0.48 mm 0.41-0.48 mm 0.41-0.48 mm 0.41-0.48 mm 0.41-0.48 mm
(0.016-0.019 in) (0.016-0.019 in) (0.016-0.019 in) (0.016-0.019 in) (0.016-0.019 in) (0.016-0.019 in)
Intake (Adjusting) 0.36 mm 0.36 mm 0.36 mm 0.36 mm 0.36 mm 0.36 mm
(0.014 in.) (0.014 in.) (0.014 in.) (0.014 in.) (0.014 in.) (0.014 in.)
Exhaust (Adjusting) 0.46 mm 0.46 mm 0.46 mm 0.46 mm 0.46 mm 0.46 mm
(0.018 in.) (0.018 in.) (0.018 in.) (0.018 in.) (0.018 in.) (0.018 in.)
Max. Crank Pressure 0.5 kPa 0.5 kPa 0.5 kPa 0.5 kPa 0.5 kPa 0.5 kPa
(2 H
2
O) (2 H
2
O) (2 H
2
O) (2 H
2
O) (2 H
2
O) (2 H
2
O)
Vibration Damper 1.50 mm 1.50 mm 1.50 mm 1.50 mm 1.50 mm 1.50 mm
Maximum Radial Runout (0.060 in.) (0.060 in.) (0.060 in.) (0.060 in.) (0.060 in.) (0.060 in.)
Battery Capacities (CCA)
12-Volt System 640 640 640 640 800 800
24-Volt System 570 570 570 570 570 570
Governor Regulation 7—10 % 7—10 % 7—10 % 7—10 % 7—10 % 7—10 %
(Industrial)
Governor Regulation 5 % 5 % 5% 5% 5 % 5%
(Generator)
Thermostat Start To 82°C82°C82°C82°C82°C82°C
Open Temperature (180°F) (180°F) (180°F) (180°F) (180°F) (180°F)
Thermostat Fully Open 94°C94°C94°C94°C94°C94°C
Temperature (202°F) (202°F) (202°F) (202°F) (202°F) (202°F)
Coolant Capacity 8.5 L 8.5 L 8.5 L 8.5 L 11.3 L 11.3 L
(9 qt) (9 qt) (9 qt) (9 qt) (12 qt) (12 qt)
Recommended Radiator 70 kPa 70 kPa 70 kPa 70 kPa 70 kPa 70 kPa
Pressure Cap (10 psi) (10 psi) (10 psi) (10 psi) (10 psi) (10 psi)
Crankcase Oil Fill See “Engine Crankcase Oil Fill Quantities” later in this section.
Capacity
55-1
080706
PN=228
Continued on next page
- OPERATOR’S MANUAL 1
- 4.5 and 6.8 L Tier 2 / 1
- Stage II OEM Diesel Engines 1
- Introduction 2
- Engine Owner 5
- RG11931 –UN–06NOV01 6
- RG11932 –UN–06NOV01 6
- RG11933 –UN–24OCT01 7
- RG11934 –UN–24OCT01 7
- RG12199 –UN–24MAY02 8
- RG12200 –UN–24MAY02 8
- Contents 10
- Record Keeping 13
- RG11949 –UN–07NOV01 14
- RG11948 –UN–06NOV01 14
- RG11946 –UN–06NOV01 15
- RG13799 –UN–18NOV04 17
- RG11943 –UN–06NOV01 17
- T81389 –UN–07DEC88 18
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- RG5419 –UN–28FEB89 19
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- TS271 –UN–23AUG88 26
- TS226 –UN–23AUG88 27
- TS779 –UN–08NOV89 28
- TS1133 –UN–26NOV90 30
- Diesel Fuel 31
- Lubricity of Diesel Fuel 31
- Testing Diesel Fuel 32
- Bio-Diesel Fuel 33
- DX,FUEL10 –19–16DEC05–1/2 34
- Diesel Engine Break-In Oil 35
- TS1675 –UN–31OCT03 36
- Mixing of Lubricants 39
- Oil Filters 40
- OILSCANand COOLSCAN 40
- Lubricant Storage 41
- TS1673 –UN–31OCT03 42
- Diesel Engine Coolant 43
- DX,COOL3 –19–27OCT05–2/2 44
- DX,COOL11 –19–19DEC03–1/1 44
- RG13273 –UN–20NOV03 48
- RG13274 –UN–28OCT03 48
- RG13275 –UN–21OCT03 48
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- RG10031 –UN–28OCT99 56
- RG9947 –19–09DEC99 58
- RG10018 –19–28OCT99 60
- RG10019 –19–28OCT99 62
- Engine Configuration Sub-Menu 63
- Configuration Sub-Menu 63
- RG11170 –UN–02NOV00 64
- RG10021 –19–28OCT99 65
- RG13276 –UN–28OCT03 66
- RG13277 –UN–22OCT03 66
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- RG13155 –UN–07OCT03 96
- RG6574A –UN–07JAN03 97
- RG13360 –UN–06FEB04 99
- RG8009 –UN–06JAN99 101
- RG8028A –UN–15JAN99 102
- Continued on next page 102
- RG11616 –UN–24OCT01 103
- RG13281 –UN–30OCT03 103
- TS220 –UN–23AUG88 104
- RG13279 –UN–30OCT03 105
- RG13280 –UN–30OCT03 106
- Normal Engine Operation 107
- TS1356 –UN–18MAR92 109
- RG11521 –19–10JAN01 109
- TS204 –UN–23AUG88 111
- RG4678 –UN–14DEC88 111
- RG4698 –UN–14DEC88 111
- Avoid Excessive Engine Idling 112
- RG13282 –UN–30OCT03 113
- RG13289 –UN–30OCT03 115
- RG9933 –UN–18NOV99 116
- RG7634A –UN–22JAN99 117
- RG13343 –UN–24NOV03 118
- RG13359 –UN–06FEB04 118
- RG12692 –UN–07FEB03 119
- RG6574 –UN–17FEB03 119
- RG13361 –UN–06FEB04 119
- RG6580 –UN–20JAN93 122
- RG13366 –UN–12FEB04 122
- Cold Weather Starting 123
- RG6574B –UN–07JAN03 127
- RG13362 –UN–06FEB04 127
- RG10616 –UN–16JUN00 127
- (–) cable first 129
- Lubrication and Maintenance 130
- RG8009A –UN–16JUN00 135
- RG8054A –UN–16JUN00 135
- RG8025B –UN–16JUN00 135
- TS281 –UN–23AUG88 136
- RG4675 –UN–14DEC88 136
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- RG11955 –UN–05DEC01 137
- RG7332A –UN–22JAN99 138
- RG6578 –UN–29JAN93 139
- RW4918 –UN–15DEC88 140
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- RG7721 –UN–15JAN99 151
- RG11954 –UN–05DEC01 151
- RG8098 –UN–18NOV97 153
- RG13744 –UN–11NOV04 153
- RG7977 –UN–14NOV97 154
- RG8037C –UN–11SEP00 154
- RG12065 –UN–28JAN02 154
- RG6261 –UN–08DEC97 156
- RG6262 –UN–05DEC97 156
- Testing Diesel Engine Coolant 158
- RG6557 –UN–20JAN93 159
- RG6558 –UN–20JAN93 159
- RG12607 –UN–24OCT02 160
- RG12066 –UN–29JAN02 161
- RG8018 –UN–15JAN99 162
- RG7508 –UN–23NOV97 162
- RG12833 –UN–13FEB03 163
- RG8019A –UN–19JUN00 164
- RG12223 –UN–11JUN02 164
- Specification 165
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- RG12357 –UN–29MAY02 174
- RG12170 –UN–21MAY02 174
- RG13802 –UN–18NOV04 175
- Service as Required 176
- TS1343 –UN–18MAR92 177
- RG11953 –UN–26NOV01 177
- RG13295 –UN–20NOV03 178
- RG11319A –UN–06SEP00 180
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- RG12221 –UN–24MAY02 193
- RG7947 –UN–13NOV97 195
- RG8013A –UN–15JAN99 195
- RG6264 –UN–03NOV97 196
- Troubleshooting 197
- RG12201 –UN–24MAY02 199
- RG11939A –UN–05JUN02 200
- RG12224 –UN–19JUN02 201
- RG10040 –19–18MAY99 203
- RG13354 –UN–22JAN04 204
- RG13272 –UN–26JAN04 205
- Engine Troubleshooting 206
- Engines) 213
- RG11754A –UN–13JUL01 214
- RG13287 –UN–30OCT03 216
- Stanadyne DE10 Pump) 218
- Bosch VP44 Pump) 220
- RG13159 –UN–26SEP03 225
- RG13234 –UN–22OCT03 226
- RG13237 –UN–22OCT03 226
- RG13236 –UN–13OCT03 226
- Engine Storage Guidelines 227
- Specifications 230
- Engine Power Ratings 232
- And Fuel System 232
- Daily (Prestarting) Service 238
- 500 Hour/12 Month Service 239
- 2000 Hour/24 Month Service 240
- Emission System Warranty 242
- RG11947 –UN–06NOV01 243
- TS1663 –UN–10OCT97 244
- DX,SERVLIT –19–31JUL03–2/2 245
- Page Page 247
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