John-deere rhino pd54 User Manual

OPERATOR/SERVICE MANUALMODELS: SD-43, SD-54, PD-43PD-54, PDB-43, PDB-54A 100% employee-owned American manufacturerREVISION: B 6/01 P/N 56322R

- 10 -1.1 Specifications Stone Rhino®1. TECHNICAL DATAMODELDrum TypeDimensionsOperating Wt. (Kg)Drum Width (cm)H x L x W (cm)Tires (cm)Operating Sys

- 11 -1. TECHNICAL DATA1.3 MACHINE DATABrakesServiceParkingHydrostaticAutomatic spring appliedRecommended Fuel Diesel fuel blend meeting ASTM D975 o

- 13 -2. HEALTH & SAFETY

- 14 -2. HEALTH & SAFETYSafety PrecautionsSAFETY USEThese machines are designed to carry out the functionof compacting material of the non-cohesi

- 15 -2. HEALTH & SAFETYSafety PrecautionsBefore using this equipment, study this entire manualto become familiar with its operation. Do not all

- 16 -2. HEALTH & SAFETYSafety Precautions Never operate unit in a poorly ventilated or enclosed area. Avoid prolonged breathing of exhaust gas

- 17 -2. HEALTH & SAFETYSafety Precautions Caution: Escaping hydraulic fluid under pressure can have sufficientforce to penetrate the skin, cau

- 18 -2. HEALTH & SAFETYSafety Precautions Keep feet clear of all drums. Keep work area free of bystanders. For foot protection wear steel to

- 19 -2. HEALTH & SAFETYSafety PrecautionsStarting fluid (ether) is highly flammable. Do not use or an explosionor fire may result.WEAR PROTECTI

- 21 -3. OPERATION

- 22 -3. OPERATION3.1 INTRODUCTION AND OPERATING PRINCIPLEThis roller is ergonomically engineered to optimize operator interface with the total mac

- 23 -3. OPERATIONWARNING3.2 DIESEL FUELDo not mix oil with fuel. The engine has a separate oilreservoir in the crankcase. Diesel fuel blend meetin

- 24 -3. OPERATIONFor satisfactory operation, the following oilconditions apply:1. Accurate level readings can be checkedonly when the fluid is cold.

- 25 -3. OPERATIONBEFORE STARTING ENGINE IN A CONFINEDBUILDING, INSTALL PROPER OUTLETEXHAUST VENTILATION EQUIPMENT.ALWAYS USE SAFETY APPROVED

- 26 -3. OPERATIONwarmed up. The normal engine coolanttemperature range is 82° - 94° C (180° - 202° F).NOTE:It is good practice to operate the engin

- 27 -3. OPERATION3.21 PANEL FUSE 20 AMPProtects electrical system.NEVER USE FUSE WITH A DIFFERENT RATINGFROM THAT SPECIFIED. SERIOUS DAMAGETO THE

- 28 -3. OPERATION3.27 DRUM/SCRAPPERSClean and inspect daily to prevent excess mud anddebris from building up. Replace if missing or worn.Pad drum

- 29 -3. OPERATIONpurpose. Fully install the nut and washer on the bolt.Insert this assembly through the hole in the frame suchthat the washer is ov

TABLE OF CONTENTSOPERATOR/SERVICE MANUALRHINO 43/54FOREWORD ...

- 31 -4. MAINTENANCE

- 32 -F4.1 IMPORTANTThe person attempting any of thefollowing maintenance tasks must beauthorized to do so and have readand understood all sections w

- 33 -4. MAINTENANCE4.2 MAINTENANCE SCHEDULE CHART

- 34 -4. MAINTENANCE4.3 IMPORTANT MAINTENANCEINFORMATIONREMOVE THE KEY AND / OR DISCONNECTBATTERY TO AVOID ACCIDENTALIGNITION OF ENGINE. SEVERE PER

- 35 -4. MAINTENANCEHYDRAULIC TANK TEMPERATURE CANREACH 180 DEGREES F MAXIMUM.Refer to Operating section of this manual for hydraulicoil condition

- 36 -4. MAINTENANCEWARNINGTo check coolant level, refer to Operating section ofthis manual and Engine Manual.Inspect cooling system every 600 hours

- 37 -4. MAINTENANCEIMPORTANT: When adding coolant to the system,use the appropriate coolant solution. Coolant 50/50mixture of antifreeze/distilled

- 38 -4. MAINTENANCE2. Remove primary (outer) element only.3. Thoroughly clean all dirt from inside filter housing.4. Air cleaner has a rubber dust u

- 39 -4. MAINTENANCENOTE: Lifting up on retaining ring as it is rotatedhelps to get it past raised locators.3. Firmly grasp the retaining ring and r

SECTION 4 - MAINTENANCE... 31 - 554.1 Important ...

- 40 -4. MAINTENANCE2. Using two open-end wrenches, loosen fuel lineconnection at injection nozzle.3. Crank engine over with starting motor, (but don

- 41 -4. MAINTENANCEsolution of 1 part baking soda and 4 parts water.Tighten all connections securely.NOTE: Coat battery terminals and connectors wi

- 42 -4. MAINTENANCEpositive and negative to ground. Always use 12-voltbooster battery for 12-volt electrical systems.1. Connect booster battery or

- 43 -4. MAINTENANCEWARNINGspecifications. Only qualified technicians shouldattempt fuel injector diagnose.Fuel injection nozzles are usually remove

- 44 -4. MAINTENANCECARDBOARD OR WOOD TO SEARCH FORPOSSIBLE LEAKS. NEVER USE YOUR HANDSTO DETECT PRESSURE LEAKS.IF YOU ARE INJURED BY ESCAPINGH

- 45 -4. MAINTENANCE4.26 ECCENTRICSTest vibration with front drum on soft ground. Runengine at full rpm to obtain vib spec 2100 + 100 rpm check pe

- 46 -4. MAINTENANCED. Cold weather add-ons should not be needed.When cleaning machine, caution should be used aroundregulator area. Direct spraying

- 47 -4. MAINTENANCE4.33 HORN/BACK-UPTHIS VEHICLE IS EQUIPPED WITH A BACK-UPALARM. ALARM MUST SOUND WHENBACKING UP. IT IS THE DRIVERSR

- 48 -4. MAINTENANCECAUSE REMEDYForward/Reverse lever not in neutralposition.Panel fuse blown.Loose battery or starter cables.Faulty engine starting

- 49 -4. MAINTENANCE4.35 TROUBLESHOOTING-cont'd.CAUSE REMEDYWater/dirt in fuel.Choke remains on. (Gas Only)Carburetor improperly adjusted. (Gas

4.33 Horn/Back-up Alarm ... 474.33.1 Back-up Alarm Switch ...

- 50 -4. MAINTENANCECAUSE REMEDY4.35 TROUBLESHOOTING-cont'dUse proper type of fuel.Service air cleaner.Excessive mud/debris build-up -- Clean/p

- 51 -4. MAINTENANCECAUSE REMEDY4.35 TROUBLESHOOTING-cont'dImproper type of fuel.Low engine temperature.Defective thermostat.Defective injectio

- 52 -4. MAINTENANCE4.35 TROUBLESHOOTING-cont'dCAUSE REMEDYObjects in front of drums.Unit in bypass loose or broken forward/reverse linkage.Low

- 53 -4. MAINTENANCE4.35 TROUBLESHOOTING-cont'dCAUSE REMEDYFaulty hydraulic pump or drive motor -cont'd.Improper type of fuel.Excessive mu

- 54 -4. MAINTENANCE4.36 ELECTRICAL TROUBLESHOOTINGCAUSE REMEDYExcessive electrical load from addedaccessories.Excessive engine idling.Poor electric

- 55 -4. MAINTENANCEDROCERECIVRES73.4.oNledoM:N/SrelloR:N/SenignEwoleBecnanetniaMfosetaDdnasruoHdroceRdnaliOenignEretliFdna,retliF,liOciluardyHrehtae

- 57 -5. EXPLODED VIEWSWITH PARTS

- 59 -5. PARTS LIST5.1 HARDWARE KEYZN = ZINC PLATEDBLK = BLACK OXIDE FINISHExploded Views with Parts5.1 Hardware Key ...

- 6 -These instructions include:Safety regulationsOperating instructionsMaintenance instructionsThese instructions have been prepared foroperation on

- 60 -5.2 Torque Charts and GuidelinesDo not use these values if a different torque value or tightening procedure is given for a specific application

- 61 -REMARK:5.2 Torque Charts and GuidelinesProperty Class 8.8ZINC-PLATEDCoarse Thread Fine ThreadSIZE Nm ft. lbs. Nm ft. lbs.M6 9.9 7 10 7M8 24 18

- 62 -5.3 Drum Assemblyh:\engr\manuals\rhino\rhdrumas.eps

- 63 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty.5.3 Drum Assembly1 42374-2 Drum Weld SD 43 142375-2 Drum Weld SD 54 142376-2

- 64 -5.3 Drum Assembly Cont'd.h:\engr\manuals\rhino\rhdrumas.eps

- 65 -Item Part No. Description Qty. FT. LBS. (Nm)REMARK:Item Part No. Description Qty. FT. LBS. (Nm)TorqueTorque37 47301 O-Ring 3 - 1/4 ID X 1/16 CS

- 66 -5.4 Main Frame

- 67 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty.5.4 Main Frame1 46059 Cap Fuel 12 43250-2 Tank Fuel 13 46127 Fitting Return

- 68 -5.4 Main Frame Cont'd.

- 69 -Item Part No. Description Qty. FT. LBS. (Nm)REMARK:Item Part No. Description Qty. FT. LBS. (Nm)TorqueTorque32 38600 Seat Belt 133 43251-2 Tank H

- 7 -L i m i t e d W a r r a n t yThe Manufacturer warrants that products manufactured shall be free from defects in material andworkmanship that d

- 70 -5.5 Radiator and Engine Mount

- 71 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty. FT. LBS. (Nm)Torque5.5 Radiator and Engine Mount1 43255-2 Bracket Outer Bel

- 72 -5.6 Engine

- 73 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty. FT. LBS. (Nm)Torque5.6 Engine1 30558 Engine Deere 3029 12 39577 Fan Nylon 1

- 74 -5.6 Engine Cont'd.

- 75 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty.5.6 Deere Engine Service Parts- 39624 Filter Fuel 1- 39625 Filter Oil 1- 396

- 76 -5.7 Air Cleaner

- 77 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty. FT. LBS. (Nm)Torque5.7 Air Cleaner1 39580 Air Cleaner Assembly 139622 Eleme

- 78 -5.8 Controls

- 79 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty. FT. LBS. (Nm)Torque5.8 Controls1 36268 Hour Meter 12 39609 Volt Meter 13 39

- 80 -5.8 Controls Cont'd.

- 81 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty. FT. LBS. (Nm)Torque5.8 Controls Cont'd.* Loctite Required21 43759-2 Mo

- 82 -5.9 Drive System Hydraulics

- 83 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty.5.9 Drive System Hydraulics1 38522 PUMP VARIABLE MDT 46 12 38534 SIGHT GLASS

- 84 -5.9 Drive System Hydraulics Cont'd.

- 85 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty. FT. LBS. (Nm)Torque43 46529 HOSE HYD 9/16 FJ 9/16 FJ 108 1SD, PD5446549 HOS

- 86 -5.10 Steering / Eccentric System Hydraulics

- 87 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty. FT. LBS. (Nm)Torque5.10 Steering / Eccentric System Hydraulics1 38524 CONTR

- 88 -5.11 Blade

- 89 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty. FT. LBS. (Nm)Torque5.11 Blade1 29830-2 Blade Weld 43 129820-2 Blade Weld 54

- 9 -1. TECHNICAL DATA

- 90 -5.12 Hydraulic Schematic

- 91 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty.5.12 Hydraulic Schematic1 38522 Transmission Pump 12 38518 Pump Steering Ecc

- 92 -5.13 Wiring

- 93 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty.5.13 Wiring1 39609 Volt Meter 12 39611 Gage Temp 13 39610 Gage Oil PSI 14 39

- 94 -5.14 Decal Identification12345

- 95 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty.5.14 Decal Identification1 55148 DECAL WARNING DIESEL 12 55149 DECAL EAR PRO

- 96 -5.14 Decal Identification Cont'd.1111123

- 97 -Item Part No. Description Qty.REMARK:Item Part No. Description Qty.5.14 Decal Identification Cont'd.1 55366 DECAL SET WARNINGS 1(Includes