John Deere 318 manuals

John deere 318 User Manual (440 pages)

Brand: John-deere | Category: Gardening equipment | Size: 24.21 MB |

English

Table of contents

318 and 420

1

Lawn and Garden

1

Tractors

1

Introduction

6

Dealer Presentation Sheet

7

GENERAL INFORMATION

9

Contents

10

Group 05

11

PREVENT BATTERY EXPLOSIONS

12

PREPARE FOR EMERGENCIES

12

PREVENT ACID BURNS

13

AVOID HIGH-PRESSURE FLUIDS

14

PREPARE MACHINE FOR REPAIR

15

SUPPORT MACHINE PROPERLY

15

WEAR PROTECTIVE CLOTHING

16

WORK IN CLEAN AREA

16

SERVICE MACHINES SAFELY

16

WORK IN VENTILATED AREA

17

ILLUMINATE WORK AREA SAFELY

17

REPLACE SAFETY SIGNS

17

USE PROPER LIFTING EQUIPMENT

17

FLUID LINES

18

SERVICE TIRES SAFELY

19

AVOID HARMFUL ASBESTOS DUST

19

PRACTICE SAFE MAINTENANCE

20

USE PROPER TOOLS

20

DISPOSE OF WASTE PROPERLY

21

LIVE WITH SAFETY

21

General Specifications

23

24

Continued on next page

24

Repair Specifications

27

Item Specifications

28

TS1163 -19-04MAR91

30

DX,TORQ2 -19-20JUL94

30

TS1162 -19-04MAR91

31

DX,TORQ1 -19-20JUL94

31

METRIC CAP SCREW TORQUE

32

VALUES—GRADE 7

32

BOSS FITTINGS

33

FACE O-RING SEAL FITTINGS

34

RECOMMENDATIONS

35

MX,15901015,5 -19-17JAN95

36

Group 20

37

Fuels and Lubricants

39

ENGINE OIL

40

TS1413 -UN-31JAN94

41

DX,ANTI -19-01FEB94

41

MOWER DECK GEAR CASE OIL

42

LUBRICANT STORAGE

43

MIXING OF LUBRICANTS

43

Serial Number Locations

45

DIFFERENTIAL SERIAL NUMBER

46

CONTROL VALVE SERIAL NUMBER

46

ENGINE REPAIR

47

M49501 -UN-20DEC89

50

MX,15902005,3 -19-24FEB95

50

MX,15902005,4 -19-24FEB95

50

ELECTRICAL REPAIR

51

Front PTO Clutch

53

FRONT PTO CLUTCH

54

Early Version

55

Later Version

55

INSTALL FRONT PTO CLUTCH

56

Early 420 Shown

57

Vertical Adjuster (Later 420)

57

Front PTO Clutch/Install

58

POWER TRAIN REPAIR

59

Transmission

61

420 Shown

62

M36084 -UN-29AUG88

63

M36085 -UN-29AUG88

63

MX,15905005,3 -19-07MAR95

63

MX,15905005,4 -19-23FEB95

63

ASSEMBLE CHARGE PUMP

64

REMOVE TRANSMISSION

66

Early Model Shown

67

M36543 -UN-19JAN95

68

MX,15905005,15 -19-23FEB95

68

MX,15905005,16 -19-23FEB95

69

M36550 -UN-25JAN90

70

MX,15905005,17 -19-23FEB95

70

MX,15905005,18 -19-23FEB95

70

A—Oil Filter

71

B—Charge Pump

71

C—Charge Relief Valve

71

D—Implement Relief Valve

71

M36523 -UN-25JAN90

73

M36107 -UN-31JAN90

73

5M3,5005K,U -19-18DEC87

73

5M3,5005K,V -19-19DEC87

73

DISASSEMBLE PUMP AND MOTOR

74

M36525 -UN-25JAN90

77

M36119 -UN-29AUG88

77

5M3,5005K,Z -19-18DEC87

77

M45,5005A,58 -19-11JAN85

77

ASSEMBLE PUMP AND MOTOR

81

ASSEMBLE TRANSMISSION COVER

82

INSTALL TRANSMISSION

85

M36578 -UN-25JAN90

86

MX,15905005,33 -19-07MAR95

86

MX,15905005,34 -19-23FEB95

86

MX,15905005,35 -19-23FEB95

87

MX,15905005,36 -19-23FEB95

87

M36542 -UN-25JAN90

88

MX,15905005,37 -19-23FEB95

88

MX,15905005,38 -19-23FEB95

88

Early Models Shown

89

Transmission Control Linkage

91

M77908 -UN-13MAR95

92

MX,15905010,2 -19-08MAY95

92

M77909 -UN-13FEB95

93

MX,15905010,3 -19-08MAY95

93

M77910 -UN-13MAR95

94

MX,15905010,4 -19-08MAY95

94

M77911 -UN-13FEB95

95

MX,15905010,5 -19-08MAY95

95

M77912 -UN-13FEB95

96

MX,15905010,6 -19-07MAR95

96

Differential

97

DISASSEMBLE AND INSPECT

98

DIFFERENTIAL

98

Without Differential Lock

99

With Differential Lock

99

M36230 -UN-19JAN95

100

MX,15905015,5 -19-23FEB95

100

MX,15905015,6 -19-20MAR95

100

MX,15905015,7 -19-23FEB95

101

MX,15905015,8 -19-23FEB95

102

MX,15905015,9 -19-23FEB95

103

M36236 -UN-22NOV89

104

MX,15905015,10 -19-23FEB95

104

MX,15905015,11 -19-23FEB95

104

One-Speed Differential

105

Two-Speed Differential

105

M74073 -UN-24FEB95

106

M31920 -UN-28JUL89

106

MX,15905015,13 -19-23FEB95

106

MX,15905015,14 -19-23FEB95

106

MX,15905015,15 -19-23FEB95

107

ASSEMBLE DIFFERENTIAL

108

MX,15905015,21 -19-23FEB95

110

MX,15905015,22 -19-23FEB95

110

Differential/Assemble

111

MX,15905015,24 -19-20MAR95

112

MX,15905015,25 -19-23FEB95

112

Two-Speed Differential Shown

114

M36181 -UN-29AUG88

115

MX,15905015,28 -19-23FEB95

115

Rear Axles

117

INSTALL AXLE

120

M31952 -UN-25AUG88

121

M36569 -UN-25JAN90

121

M21,5020R,17 -19-14MAY85

121

M21,5020R,18 -19-14MAY85

121

M36570 -UN-25JAN90

122

MX,15905020,4 -19-08MAY95

122

MX,15905020,9 -19-23FEB95

122

TORQUE SPECIFICATIONS

123

Rear Axles/Install

124

Drive Shaft

125

M43706 -UN-12JAN90

126

MX,15905025,2 -19-07MAR95

126

X9811 -UN-23AUG88

127

M43707 -UN-12JAN90

127

M43747 -UN-12JAN90

127

MX,15905025,3 -19-07MAR95

127

MX,15905025,7 -19-20JAN95

127

ASSEMBLE DRIVE SHAFT

128

M43753 -UN-12JAN90

129

MX,15905025,5 -19-20MAR95

129

Drive Shaft/Assemble

130

STEERING AND BRAKE REPAIR

131

Steering—316

133

REMOVE AND INSTALL STEERING

134

GEARBOX AND SHAFT

134

A—Ball Guides

142

B—Balls (50 used)

142

C—Worm Shaft

142

D—Ball Nut

142

Pitman Shaft Seal

143

Worm Shaft Seal

143

Needle Bearing

143

Bearing Cup

143

ASSEMBLE STEERING GEARBOX AND

144

A—Pitman Shaft

148

B—Preload Adjuster

148

C—Shim (if equipped)

148

D—Side Cover

148

Steering—318 and 420

151

AND COLUMN

152

VALVE AND COLUMN

153

Early Five-Port Shown

154

Early Five-Port

155

Later Five-Port

155

Five-Port Shown

155

MX,15906006,24 -19-01MAR95

160

MX,15906006,25 -19-10MAR95

160

ASSEMBLE STEERING VALVE AND

162

M36862 -UN-29AUG88

165

M36863 -UN-29AUG88

165

MX,15906006,39 -19-01MAR95

165

MX,15906006,40 -19-01MAR95

165

M36864 -UN-29AUG88

166

M36865 -UN-29AUG88

166

MX,15906006,41 -19-10MAR95

166

MX,15906006,42 -19-01MAR95

166

C—Yellow Mark or Narrow Edge

168

D—Pin (2 used)

168

A—Commutator Seal

168

B—Seal Ring

168

M36872 -UN-29AUG88

169

M36873 -UN-29AUG88

169

MX,15906006,50 -19-01MAR95

169

MX,15906006,51 -19-12MAY95

169

N·m (124 lb-in.)

171

CYLINDER

172

Group 10

173

REMOVE BRAKES

174

M36573 -UN-25JAN90

175

MX,15905010,20 -19-14FEB95

175

MX,15905010,21 -19-07MAR95

175

A—Lock Plate Tab (2)

176

B—Cap Screw (2 used)

176

C—Brake Arm

176

D—Brake Support

176

INSTALL BRAKES

177

ADJUST BRAKES

179

NEUTRAL RETURN LINKAGE—316

180

M77914 -UN-14MAR95

181

MX,15906010,2 -19-07MAR95

181

M77915 -UN-13FEB95

182

MX,15906010,3 -19-07MAR95

182

M77916 -UN-13FEB95

183

MX,15906010,4 -19-07MAR95

183

M36554 -UN-25JAN90

184

MX,15906010,5 -19-07MAR95

184

MX,15906010,6 -19-14FEB95

184

MX,15906010,7 -19-07MAR95

185

M77917 -UN-14MAR95

186

MX,15906010,8 -19-07MAR95

186

M77918 -UN-14MAR95

187

MX,15906010,9 -19-07MAR95

187

M77919 -UN-13FEB95

188

MX,15906010,10 -19-07MAR95

188

M78040 -UN-13JAN95

189

MX,15906010,11 -19-07MAR95

189

MX,15906010,12 -19-14FEB95

190

MX,15906010,13 -19-07MAR95

191

M78041 -UN-14MAR95

192

MX,15906010,14 -19-20MAR95

192

M78042 -UN-13MAR95

193

MX,15906010,15 -19-07MAR95

193

M78043 -UN-13MAR95

194

MX,15906010,16 -19-07MAR95

194

MX,15906010,17 -19-14FEB95

195

INSPECT AND REPAIR PARK BRAKE

196

HYDRAULIC REPAIR

197

Hydraulic Control Valve

199

REMOVE AND INSTALL HYDRAULIC

200

CONTROL VALVE—316 AND 318

200

316 Shown

201

CONTROL VALVE—420

202

VALVE—SINGLE-SPOOL

203

M78059 -UN-14APR95

204

MX,15907005,7 -19-20APR95

204

M78840 -UN-14APR95

205

MX,15907005,8 -19-20APR95

205

M78841 -UN-14APR95

206

MX,15907005,9 -19-20APR95

206

VALVE—THREE-SPOOL

207

M78843 -UN-14APR95

208

MX,15907005,11 -19-20APR95

208

MISCELLANEOUS REPAIR

209

Front Axle

211

INSPECT AND REPLACE PIVOT

212

BUSHINGS—316 AND 318

212

REMOVE FRONT AXLE—420

212

Horizontal Adjuster

213

Vertical Adjuster

213

DISASSEMBLE AND INSPECT PIVOT

214

ASSEMBLE PIVOT PIN—420

216

INSTALL FRONT AXLE—420

217

REMOVE AND INSTALL SPINDLES

219

INSPECT AND REPLACE SPINDLE

221

BUSHINGS

221

ADJUST TOE-IN

222

M32066 -UN-03AUG89

223

MX,M21,7005K,X -19-04NOV82

223

Front Axle/Adjust Toe-in

224

SERVICE MOWER BLADE

226

ROTARY MOWER

226

SERVICE MOWER BLADE JACK

228

SHEAVES—46 AND 50-INCH MOWER

228

Mower Gear Case Repair

229

M77317 -UN-24FEB95

230

MX,15908015,2 -19-22FEB95

230

M77318 -UN-24FEB95

231

MX,15908015,3 -19-13MAR95

231

M77319 -UN-24FEB95

232

MX,15908015,4 -19-29MAR95

232

M77320 -UN-24FEB95

233

MX,15908015,5 -19-29MAR95

233

MX,15908015,6 -19-13MAR95

234

MX,15908015,7 -19-13MAR95

235

MX,15908015,8 -19-13MAR95

236

M77316 -UN-24FEB95

237

MX,15908015,9 -19-22FEB95

237

MX,15908015,10 -19-22FEB95

237

DISASSEMBLE AND INSPECT MOWER

238

GEAR CASE—EARLY 60-INCH MOWER

238

(CURTIS)

238

M77329 -UN-24FEB95

239

MX,15908015,12 -19-13MAR95

239

M77330 -UN-24FEB95

240

MX,15908015,13 -19-13MAR95

240

M77331 -UN-24FEB95

241

MX,15908015,14 -19-13MAR95

241

60-INCH MOWER (CURTIS)

242

MX,15908015,16 -19-13MAR95

243

MX,15908015,39 -19-13MAR95

244

MX,15908015,17 -19-29MAR95

245

M77328 -UN-24FEB95

246

MX,15908015,40 -19-13MAR95

246

MX,15908015,18 -19-22FEB95

246

GEAR CASE—LATER 60-INCH MOWER

247

(PEERLESS)

247

M77313 -UN-24FEB95

248

MX,15908015,21 -19-13MAR95

248

M77314 -UN-24FEB95

249

MX,15908015,22 -19-13MAR95

249

M77315 -UN-24FEB95

250

MX,15908015,23 -19-13MAR95

250

60-INCH MOWER (PEERLESS)

251

MX,15908015,25 -19-13MAR95

252

MX,15908015,26 -19-13MAR95

253

M77312 -UN-24FEB95

254

M77311 -UN-24FEB95

254

MX,15908015,27 -19-13MAR95

254

MX,15908015,28 -19-13MAR95

254

GEAR CASE—260 ROTARY MOWER

255

MX,15908015,30 -19-22FEB95

256

M77325 -UN-24FEB95

257

MX,15908015,31 -19-22FEB95

257

M77326 -UN-24FEB95

258

MX,15908015,32 -19-22FEB95

258

M77327 -UN-24FEB95

259

MX,15908015,33 -19-29MAR95

259

ASSEMBLE MOWER GEAR CASE—260

260

MX,15908015,35 -19-29MAR95

261

MX,15908015,36 -19-13MAR95

262

M77324 -UN-24FEB95

263

MX,15908015,37 -19-13MAR95

263

41. Install plugs (A and B)

264

ENGINE, FUEL AND AIR SYSTEM

265

CHECKOUT AND DIAGNOSIS

265

; ENGINE OIL AND

267

‘ FUEL LEAK CHECK

267

Æ THROTTLE LEVER

267

Å ENGINE START

268

Ö CHOKE LEVER

268

Ò ENGINE OIL

268

Õ ENGINE

268

7a Engine Under

269

7b Engine Under

269

Ú OPERATOR

269

; TROUBLESHOOTING GUIDE

271

B ENGINE BACKFIRES

272

C ENGINE MISSES

273

F ENGINE RUNS ERRATICALLY

274

G ENGINE OVERHEATS

275

H ABNORMAL ENGINE NOISE

275

I LOW OIL PRESSURE

275

‘ IGNITION SPARK

276

Æ THROTTLE CABLE

276

Å CHOKE CABLE

277

4a Early Models

277

4b Later Models

277

MX,159022010,19-19-03MAY95

278

Ò GOVERNOR

279

Õ DASHPOT

279

Ú FUEL FILTER TEST

280

Ü FUEL TRANSFER

280

1Ô CRANKCASE

281

1! TIMING

281

1@ COMPRESSION

282

1# ENGINE OIL

282

1$ OIL PRESSURE

283

1% THROTTLE LEVER

283

AND DIAGNOSIS

285

Electrical System Checkout

287

1a DASH LAMPS DO

288

‘ STARTING CIRCUIT

288

Æ IGNITION CIRCUIT

288

Å PTO CLUTCH AND

289

4a PTO DOES NOT

289

Ö BRAKE NEUTRAL

289

Ò TRANSMISSION

290

Õ PTO NEUTRAL

290

Ú SEAT SWITCH

290

Ü SEAT SWITCH

291

1Ô HOUR METER

291

1! LIGHTING CHECK

291

1@ OPERATOR

292

Electrical Schematics

293

MX,159024015,1 -19-16MAY95

294

240-10-3

295

240-10-4

298

MX,159024015,4 -19-16MAY95

301

Group 15

303

STARTING CIRCUIT OPERATION

304

M77921 -19-04MAR95

305

MX,159024020,2 -19-16MAY95

305

IGNITION CIRCUIT OPERATION

306

M77922 -19-04MAR95

307

MX,159024020,4 -19-16MAY95

307

PTO CIRCUIT OPERATION

308

M77923 -19-04MAR95

309

MX,159024020,6 -19-16MAY95

309

CHARGING CIRUIT OPERATION

310

M77924 -19-04MAR95

311

MX,159024020,8 -19-16MAY95

311

M77925 -19-04MAR95

312

MX,159024020,9 -19-16MAY95

312

Electrical System Diagnosis

313

—! Test Battery

314

—@ Charge Battery

315

—# Increase Charge

315

—$ Continue Charging

315

—% Load Test Battery

316

; DASH LAMP CIRCUIT TESTS

316

1a Power Circuit Test

316

1b 20-Amp Power

317

1c 20-Amp Power

317

1d 20-Amp Power

317

1e Power Circuit Test

318

1f Power Circuit Test

318

1g Main Power

318

1h Main Power

319

1i Engine Oil

319

1j Engine Oil

319

1k Engine Oil

320

1l Engine Oil

320

1m Battery Discharge

320

1n Battery Discharge

320

1o Battery Discharge

321

1p Battery Discharge

321

1q TDC Module Test

321

2a Starter Test—

322

2b Starter Solenoid

322

2c Starter Test—

323

2d Starter Solenoid

323

2e Starter Circuit

323

2f Starter Circuit

324

2g Starter Circuit

324

2h Starter Circuit

325

2i Starter Circuit

325

2j Starter Circuit

326

3a Ignition Circuit

326

3b Ignition Circuit

327

3c Ignition Points:

327

3d Ignition Coil Test:

327

3e Ignition Coil Test:

328

3f Ignition Circuit

328

3g Ignition Coil Test:

329

3h Ignition Coil Test:

329

3i Ignition Control

330

3j Ignition Timing

330

MX,15902402551A-19-16MAY95

331

3k Ignition Timing

332

3l Ignition Voltage

332

3m Main Power Test

333

3n Starter (Interlock)

333

4a PTO Lamp Test

334

4b PTO Lamp Diode

334

4c PTO Voltage Test

334

MX,159024025,60-19-16MAY95

335

MX,159024025,61-19-16MAY95

335

MX,159024025,62-19-16MAY95

335

MX,159024025,63-19-16MAY95

335

MX,159024025,64-19-16MAY95

335

4i Power Circuit

336

4j PTO circuit Test at

336

4k PTO Circuit Test

336

4l PTO Circuit Test

336

4m 20-Amp Power

337

4n TDC Ground

337

Ú SEAT SWITCH TEST

338

Ü SEAT SWITCH TEST

339

1! LIGHTING TEST

340

1:a Voltage Test for

340

; KEY SWITCH TEST

341

‘ CIRCUIT BREAKER

341

Group 25

341

Æ STARTER DRAW

342

3a Bendix Starter—

343

3b Bendix Starter—

343

3c Bendix Starter—

343

3d Solenoid Shift

344

3e Solenoid Shift

344

3f Solenoid Shift

345

Å ALTERNATOR TEST

345

4a Alternator Test

346

4b Stator Resistance

347

Ö PTO CLUTCH

347

Ò SYSTEM SHORT

348

Õ SYSTEM SHORT

349

Power Train Checkout

353

Å NEUTRAL RETURN

354

Ö TRANSMISSION

354

Ò SPEED REDUCTION

354

Õ TWO-SPEED AXLE

355

Ú DIFFERENTIAL

355

Ü OPERATOR

355

Theory of Operation

357

MX,159025010,1 -19-20APR95

358

D—Filter

359

NOT INCREASE

362

E TRANSMISSION OPERATES HOT

363

F MACHINE FREEWHEELS

363

G HYDRAULIC SYSTEM IS NOISY

364

‘ CHECK VALVE

365

Æ CHARGE PUMP

365

3a Charge Pump

366

3b Charge Relief

366

3c Charge Relief

366

Å IMPLEMENT RELIEF

367

4a Implement Relief

367

4b Implement Relief

367

Ö CHARGE PUMP

368

Ò WELCH PLUG

368

Õ HYDRAULIC OIL

369

Ú STEERING VALVE

369

Ü HYDROSTATIC

370

1Ô NEUTRAL

370

1¡a Version One—316 and

370

B—Lock Nut D—Neutral Guide

371

1¡b Versions One—318 and 420

372

1! NEUTRAL

373

1@ NEUTRAL AND

374

C—Cam Plate F—Detent Spring

375

MX,159025020,32-19-16MAY95

376

MX,159025020,39-19-20APR95

377

MX,159025020,40-19-20APR95

377

MX,159025020,41-19-20APR95

377

MX,159025020,42-19-20APR95

377

MX,159025020,43-19-20APR95

377

STEERING AND BRAKES CHECKOUT

379

OPERATION AND DIAGNOSIS

379

2a Power Steering

382

2b Manual Steering

382

Æ SERVICE PARK BRAKE CHECK

383

3a Park Brake Lock

383

3b Brake Pedal(s)

383

MX,159026005,11-19-24APR95

384

MX,159026005,14-19-24APR95

384

MX,159026010,2 -19-24APR95

386

M78855 -UN-26APR95

387

MX,159026010,3 -19-24APR95

387

A STEERING WANDER

390

B STEERING SHIMMY

390

C SLUGGISH STEERING RESPONSE

390

MX,159026015,6 -19-30MAR95

391

MX,159026015,7 -19-30MAR95

391

MX,159026015,8 -19-30MAR95

391

G WHEELS DO NOT HIT STOP

392

H STEERING EFFORT IS ERRATIC

392

‘ HYDRAULIC OIL

392

Æ STEERING SYSTEM

393

Å STEERING VALVE

393

HYDRAULIC SYSTEM CHECKOUT

395

Hydraulic System Checkout

397

Æ OPERATOR

398

Hydraulic Schematics

399

HYDRAULIC CIRCUIT SYMBOLS

400

M81440AE -19-19NOV92

401

NX,HYSYM1 -19-05APR94

401

MX,159027010,2 -19-03MAY95

402

MX,159027010,5 -19-03MAY95

409

MX,159027010,6 -19-03MAY95

410

MX,159027010,9 -19-03MAY95

417

MX,159027010,10-19-03MAY95

418

HYDRAULIC LIFT SYSTEM

424

OPERATION—FOUR-POSITION SPOOL

424

B LOW OR SLOW HYDRAULIC POWER

427

HYDRAULIC OIL FOAMS

428

HYDRAULIC OIL OVERHEATS

428

Æ ROCKSHAFT

429

Å CONTROL VALVE

430

4a Model 316

430

4b Models 318 and

431

Ö BLEED HYDRAULIC SYSTEM

432

DEALER FABRICATED TOOLS

433

Dealer Fabricated Tools

435

Index-1 020895

437

Index-2 020895

438

Index-3 020895

439

Index-4 020895

440

More products and manuals for Gardening equipment John Deere

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